Manufacturing

Piller powering modern manufacturing and process industries

Modern Manufacturing and Process industries use Piller technologies for clean, stable reliable power generation and protection.

Over many decades in multiple sectors manufacturing equipment has been supported through the deployment of Piller power generation and protection products.

As manufacturing transforms through production line automation, use of robots, and the Industrial Internet of Things (IIoT), these technologies are changing the factory floor in every type of industry.

Now with new technologies being deployed in factories throughout the world the need for high levels of resilience, stability and conditioned electricity provided by Piller UPS, Transfer, Back up and storage products is growing rapidly.

Piller is responding with new technology advances driving greater levels of reliability, efficiency and scale with products such as the new generation Uniblock UPS range.

Modern factories cannot rely on unreliable grid power alone and using Piller on-site generation products, stabilisation and power conditioning and kinetic and battery energy storage.

Piller products are renowned for their efficiency and reliability often requiring little or no maintenance meaning costly and disruptive production line downtime is avoided.

Piller offers a comprehensive package of services that can be tailored to client specific requirements: Technical consultation, Operator training, Functional testing, Maintenance, Fault analysis and troubleshooting, Customer training, Remote system diagnosis and support, 24/7/365 emergency call out.

Operating in over 50 countries Piller supplies key sectors with power protection technology including healthcare, banking, communications, airports and industrials.

Case study: Power Supply of a 35 MW Semiconductor Fab

This example shows the power supply system of a semiconductor fab, which includes a cogeneration plant of nine 3.9 MW generator sets with natural gas engines. Both electricity and heat power is transported over several hundred meters from the energy plant to the production facility.

The role of the stabiliser system is interfacing the high quality supply bus with the raw utility bus in order to provide back up from utility while blocking all grid born disturbances. Due to this interface it is possible to exchange electrical power with utility up to a level of 5 MW in each direction. This allows operating the gas engines on a high efficiency level according to the current heat demand of the fab.

The second task of the stabilisers is to disconnect the high quality supply bus from utility in case of a mains failure and to ensure power balancing in the resulting island grid.

The unique mode of operation of the flywheel storage allows contribution and absorption of full power. The ability of bi-directional power flow ensures excellent frequency control especially under transient conditions, keeping the whole systems frequency within tight limits

Protecting global pharmaceutical production

Pharmaceutical manufacturing facilities operated by the world’s largest drug companies rely on Piller UPS, convertor, stabiliser and energy storage technologies for power protection.

Pharma fermentation, liquid formulation manufacture, vaccine production and tablet and capsule making that produces hundreds of billions of pills and vaccines each year needs multiple megawatts of protected power.

Inside giant factories, stable power at scale runs the continuous operation of vital environmental control systems, air handling units and data centres.

Other Sectors

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Manufacturing

Data Centres

Banking and Finance

Communications

Energy

Healthcare

Aviation

Naval

Manufacturing

Modern Manufacturing and Process industries use Piller technologies for clean, stable reliable power generation and protection.

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Data Centres

Ten-year forecasts for Cloud Hyperscale data centres point to hundreds of new builds of 100MW power capacity and above.

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Banking and Finance

Piller supports the entire spectrum of players in the global financial services sector.

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Communications

Piller powers the world’s communications and broadcasting infrastructure.

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Energy

Mass electrification is reshaping the entire energy market and as a leading developer of storage and stabilisation technology Piller is at the forefront of helping power producers serve their consumers with more reliable, clean and sustainable electricity for the years ahead.

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Healthcare

Piller protects the world’s healthcare providers. Hospitals and health centres around the world are operating at full capacity to provide acute clinical care at the frontline of the global pandemic.

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Aviation

Piller Power Systems for aircraft, runway lighting, terminal buildings, maintenance hangars, instrument landing systems and electronic display boards are in operation around the world.

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Naval

Piller has been a key supplier partner in the field of naval technology since 1965. Piller supplies mains generators and charging generators for both conventional and nuclear powered submarines and surface vessels. For corvettes and frigates, Piller mains generators provide electrical supply for on-board general supply systems, high performance power protection systems and converters.

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Our products

UB-V Series for Data Centres

Introducing Piller’s new high-performance UB-V ELECTRICALLY COUPLED UPS series for the conditioned power protection needs of cloud hyperscale, wholesale colocation and large enterprise deployments.

UB-V Series for Industrial & Other Sectors

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

UNIBLOCK™ – UPS from 150kW up to 50MW

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

APOSTAR – Static UPS from 2kW up to 450kW

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

Static UPS from 3kVA to 10kVA

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

Static UPS from 10kVA to 80kVA

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

Static UPS from 100kVA up to 500kVA

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

Energy Storage Flywheels and Battery Systems

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

CPM – Critical Power Modules with Flywheel 225kW up to 2.4MW

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

APOTRANS – Static Transfer Switch 25A up to 1600A

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

APOTRANS Static Transfer Switch 25A to 63A

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

APOTRANS Static Transfer Switch 125A to 1600A

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

Frequency Converters

Meeting today’s industrial and commercial power protection challenges. Technological advances in virtually every field of human endeavour are bringing unprecedented demands for clean, uninterrupted power and with it, the need for ever more dependable, powerful and flexible UPS solutions.

DeRUPS™ Configuration

Unique to Piller is the DeRUPS™ solution, an alternative to the more conventional DRUPS offering where a diesel generator is combined with UPS either upstream or downstream and integrated in the control system of a UNIBLOCK™ UBT+ Rotary UPS to build a powerful and multifunctional system.

Isolated Parallel (IP) System Configuration

The isolated-parallel system uniquely enables the advantages of combining isolated-redundant and parallel-redundant UPS configurations offering outstanding maintainability and unique fault tolerance characteristics in data centre applications where high operational efficiencies are critical and minimising space requirement and maximising return on capital are of the highest priority.

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